| Analysis of the Advantages of the Large Honey Pill Wax Dipping Machine |
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| 2025-11-29 publish |
As a pharmaceutical equipment that replaces the traditional manual wax dipping, the large honey pill wax dipping machine has significant advantages in production efficiency, packaging quality, compliance and other aspects. Especially the fully automatic model has promoted the industrial upgrade of large honey pill packaging. The following is an analysis based on its technical features and actual application scenarios:
Production efficiency has been significantly enhanced and labor costs have been reduced
Automated continuous operation: The ZLJ-III fully automatic large honey pill wax dipping machine can complete the entire process of continuous shell loading, shell distribution, wax dipping, cooling and shell removal, without the need for manual operation of each pill one by one. The complete set of equipment developed in collaboration with Beijing Tongrentang has increased production efficiency by nearly 40 times. Just by relying on this equipment, Beijing Tongrentang can save nearly 100 million yuan in labor costs.
To meet the demands of mass production: Some linear wax dipping machines are equipped with two sets of wax dipping mechanisms, and the wax dipping speed far exceeds that of manual operation. It can simultaneously adapt to various specifications of large honey pills such as 3g, 6g, and 9g. By simply changing the accessories, the production of different products can be completed without the need for separate equipment adaptation, further enhancing the flexibility of mass production.
The quality of the dipping wax is stable and uniform, enhancing the appearance of the product
The wax layer parameters are precisely controllable: The equipment controls the wax dipping process through the coordinated operation of a servo motor and a cylinder, and the water temperature and wax temperature can be automatically adjusted to ensure that the wax layer thickness of each large honey pill is uniform, avoiding problems such as uneven wax layer thickness and missed dipping that occur in manual wax dipping. At the same time, after being dipped in wax, the outer support points of the wax shell are small, and the surface is smooth and bright, which greatly enhances the appearance regularity of the large honey pills.
More reliable sealing performance: The machine adopts a design of a hole-free shell combined with a uniform wax layer, providing a sealing effect far superior to manual operation. It can effectively isolate air and moisture, prevent the large honey pills from oxidizing, deteriorating, getting damp and moldy, and extend the product's shelf life. This also provides packaging guarantees for high-end large honey pills like Angong Niuhuang Pills to enter the international market.
It is easy to operate and has controllable energy consumption, reducing production losses
The threshold for intelligent operation is low: The mainstream models adopt PLC programmable control and touch screen operation. Workers can get started without complex training. Compared with the reliance on skilled workers for manual wax dipping, the operation difficulty is greatly reduced. Meanwhile, the equipment operates stably, and the yield rate is much higher than that of traditional manual wax dipping, reducing product loss caused by operational errors.
The energy-saving and consumption-reducing effect is remarkable: Compared with the disc wax dipping machine, the linear wax dipping machine requires less wax liquid, and some equipment reduces wax liquid waste through structural design. For instance, the support structure of some models can reduce the adhesion of wax liquid, and when combined with a controllable wax temperature heating system, it avoids the situation of excessive heating or waste of wax liquid during manual operation.
Comply with pharmaceutical compliance standards to ensure medication safety
In compliance with GMP standards: The equipment is mostly made of stainless steel, with a simple appearance that is easy to clean and maintain, thus avoiding the risk of impurity contamination during the production process. At the same time, automated production reduces direct contact between humans and products, lowers the possibility of human contamination, and meets the GMP standards of the pharmaceutical industry.
Additional safety protection functions: Some high-end models are also equipped with disinfection mechanisms and safety monitoring components. Models equipped with ultraviolet disinfection lamps can disinfect the production process. The smoke detector can monitor the status of the wax melting table in real time. If any abnormality occurs, it can trigger the alarm to avoid potential safety hazards such as fires.
It can link the upstream and downstream processes to improve the production chain
Adaptation to production line integration: The large honey pill wax dipping machine can be integrated into a complete packaging production line, and be connected with equipment such as cellophane wrapping, shell sealing, printing, and boxing for production, forming a fully automated process from pill shell insertion to final boxing. There is no need for manual transfer of semi-finished products, reducing time consumption and secondary pollution in the production process.
Some models have integrated functions: Some new equipment also integrates weighing functions. Before dipping the pills in wax, the bare pills and the pills after shell removal are weighed twice. This not only ensures the accuracy of the pill dosage but also eliminates the phenomenon of empty shells, further enhancing the quality control ability throughout the production process.
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